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GreenSource Fabrication to Showcase Advanced RF

GreenSource Fabrication announces exhibition at IMS 2026 (June 7-13, Boston) featuring advanced RF and microwave PCB manufacturing including PTFE, hybrid stackups, and controlled impedance for defense and 5G/6G applications.

GreenSource Fabrication Heads to IMS 2026

GreenSource Fabrication has announced it will exhibit at IMS 2026, the IEEE International Microwave Symposium, taking place June 7-13, 2026, at the Thomas M. Menino Convention and Exhibition Center in Boston, Massachusetts. The company will showcase its advanced PCB manufacturing capabilities specifically tailored for RF, microwave, and millimeter-wave applications.

IMS is the premier annual event for the RF/microwave engineering community, attracting over 10,000 attendees from defense, telecommunications, aerospace, and automotive radar sectors. The 2026 edition comes at a critical time as 5G mmWave deployments scale, 6G research accelerates, and defense systems increasingly require advanced RF electronics.

Source: I-Connect007/PCB007 — June 2026

GreenSource’s RF Manufacturing Focus

GreenSource Fabrication specializes in PCB fabrication for high-frequency applications, offering capabilities that standard FR-4 fabricators cannot support:

Materials expertise:

  • Rogers RO4000 and RO3000 series processing
  • PTFE substrate handling (bonding, drilling, metallization)
  • Hybrid stackups combining Rogers/PTFE with FR-4
  • Taconic and Isola high-frequency laminates

Process capabilities:

  • Controlled impedance to ±5% tolerance for RF circuits
  • Tight line/space control for microstrip and stripline at mmWave frequencies
  • Specialized drilling for PTFE (non-reinforced materials)
  • Low-Dk bonding films for minimal signal degradation

Applications served:

  • Phased array antenna PCBs for defense radar
  • 5G mmWave base station front-ends
  • Automotive radar (77 GHz) sensor boards
  • Satellite communication terminal RF modules
  • Medical imaging RF coils (MRI)

IMS 2026: The RF Industry Converges

The 2026 IEEE International Microwave Symposium brings together the entire RF ecosystem. This year’s exhibition features a notable increase in PCB fabrication and material vendors, reflecting the growing recognition that RF performance is increasingly determined by PCB manufacturing quality — not just circuit design.

Key Themes at IMS 2026

6G research presentations — Early-stage research into sub-THz (100-300 GHz) communications is driving interest in PCB materials and fabrication processes that can support frequencies above current 77 GHz automotive radar.

Defense modernization — US DoD programs for next-generation electronic warfare, AESA radar, and satellite constellations are creating unprecedented demand for RF PCBs with complex stackups and tight performance specifications.

Chip-to-board transitions — As IC packaging pushes RF functionality off-chip (using substrate-integrated waveguides, on-PCB antenna arrays), fabricators must deliver semiconductor-grade precision on PCB substrates.

Other PCB Exhibitors

GreenSource joins several other PCB companies at IMS 2026:

  • American Standard Circuits (previously announced their presence for June 8-13)
  • Multiple PTFE material suppliers (Rogers, Taconic)
  • Test and measurement vendors with RF characterization tools

Why RF PCB Manufacturing Demands Specialized Capabilities

Standard PCB fabricators face significant challenges with RF designs:

Material handling: PTFE and ceramic-filled substrates are soft, dimensionally unstable, and don’t bond well with standard prepreg. Specialized processes (plasma treatment, sodium etching for PTFE adhesion) are required.

Impedance accuracy: At 28 GHz and above, a 5% impedance variation creates meaningful insertion loss increase. Fabricators need tight dielectric thickness control (±0.5mil) and copper etch uniformity.

Via transitions: Every layer transition in an RF circuit creates discontinuity. Fabricators must control via pad size, anti-pad geometry, and back-drilling depth with micrometer precision.

Copper roughness: At mmWave frequencies, copper surface roughness directly impacts signal attenuation. RF PCBs require HVLP or RTF copper foils with roughness < 1.5μm RMS — far smoother than standard electrodeposited copper.

Implications for RF Hardware Engineers

For engineers attending IMS 2026 or designing RF boards:

  1. Early fabricator engagement is critical — RF PCBs have the highest re-spin rate in the industry. Engaging your fabricator during stackup design (not after layout) can prevent costly iterations.

  2. Material selection drives lead time — Specialty RF laminates (Rogers 3003, Taconic TLY-5) often have 4-6 week lead times. Factor this into project planning.

  3. Hybrid stackups offer cost optimization — Not every layer needs expensive RF material. Combining Rogers on RF layers with FR-4 on digital layers reduces cost while maintaining performance where it matters.

  4. Test coupon design for RF — Include impedance test coupons and insertion loss test vehicles on your production panel to verify RF performance.